Friday, June 14, 2013

The Surprising Costs of Mis Picks / Pick Errors



Accurate Order Picking


Many order fulfillment operations strive to reduce their pick errors, because they know it should be done.  However, it may be shocking to find that the costs of mis-picks isn't just a few dollars...it can cost a company nearly $400,000/year.

I've put together a 3 minute video detailing what order fulfillment operations are facing and what senior supply chain and DC management are doing to cope with the costs of mis-picks.


Sincerely,

Nikki Ong
Cost Reduction Specialist
Nikki@fastfetchusa.com
www.fastfetchusa.com
(714) 496-4499

P.S. Access this valuable video now, and get ready to transform your order fulfillment operations.

Friday, May 17, 2013

Order Fulfillment Systems made easy - implement pick to light, voice directed picking and bar code scanning all in one!





Let's face it, you want a simple and easy way to help increase order picking productivity and enjoy virtually 100% picking accuracy. FastFetch order fulfillment systems connects to your WMS, ERP or Host system to allow you to do just that. Order fulfillment systems designed into improve order picking productivity and accuracy don't have to be complex, they should be as easy as 1-2-3. FastFetch is:

1. Simple interface to WMS, ERP or host system
2. Easy to install
3. Requires minimal training for order picker/ operators



The benefits of FastFetch will help your customers gain a competitive advantage, and at the same time will be super easy to install and implement. Click here to see why GNC, Atlas Vending, Caypay Foods, and Black & Decker went with FastFetch!

Sincerely,

Nikki Ong
Cost Reduction Specialist
Nikki@fastfetchusa.com
www.fastfetchusa.com
(714) 496-4499

P.S. It will only take 1 minute. See why so many trust and use FastFetch order fulfillment systems now!

Friday, April 19, 2013

What's better than your typical voice directed picking system?

Voice Directed Order Fulfillment Systems

We’ve put our FastFetch voice directed picking video next to the typical voice directed picking. See the videos yourself and see how much FASTER FastFetch is compared to the typical voice directed picking systems:



A popular warehouse order picking technology is called voice picking or voice directed picking.  We’ve put together this page on voice picking systems to answer the following common questions about what it is, how it works and it’s benefits:
  • What is voice directed picking?
  • What are the benefits of voice directed picking warehousing systems?
  • What are ideal applications for voice picking?
  • How does voice directed picking work?
  • What is the best voice directed picking technology?

What is Voice Directed Picking/ Voice Picking?

Voice picking or voice directed picking is an order picking technology that has been adopted by many warehouse fulfillment systems.  It is an order fulfillment system that helps improve picking productivity and accuracy.  By eliminating the need to handle paper, voice picking makes the order fulfillment process more efficient.
With paper picking, the pick ticket(s) are in the operator’s hand, on a cart, or the forklift and the operator travels through most of the warehouse in search of the general location of the item. Once the pick bay is located, then the actual order picking process begins.  However with voice directed picking, you eliminate handling the paper and manually searching for the next location to go to.  In other words, operators go “hands free” picking, dramatically increasing picking productivity.

 Eliminate Paper Picking, Go Hands Free, and Multilingual

eliminate paper go hands free and multilingual picking
Order pickers are simply directed by voice where to go next.  Once they reach the pick bay, the order picker is then directed by voice what to pick.

What are the benefits of voice directed picking?


increase picking productivityAs mentioned earlier, voice directing picking systems allows you to go “paperless picking”.  By eliminating the time consuming and manual labor of having your order pickers read each SKU item to pick line by line and having them travel throughout the entire warehouse for an order, you can greatly improve productivity and accuracy.
With a voice directed picking system, orders are downloaded from your existing host or WMS computer and then optimized to reduce labor costs related to paper picking.


In short, voice picking order fulfillment systems allows any order fulfillment warehouse operations to:
  • Reduce labor costs
  • Increase picking speeds and productivity
  • Cut travel distances

What are ideal applications for voice directed picking systems?

Voice directed warehousing systems are best fit for any warehouse order fulfillment operations that does piece picking or broken case picking.  These operations typically have a large quantity of SKUs that is running a highly labor intensive order picking operations.  If you find that 20% of your products or SKUS require 80% of the picking labor, this type of pick to light system would improve your productivity and even accuracy.  Below are some ideal voice picking applications:warehouse order fulfillment ideal applications
  • eCommerce & Mail-Order
  • Apparel & Footwear
  • Automotive Aftermarket Parts
  • Food, Beverage & Grocery
  • Pharmaceutical
  • Health & Beauty
  • Reverse Logistics
  • Consumer Goods Manufacturing
  • Value-Added & Customized Products to Order
  • Retail
  • Vending

How does Voice Directed Picking work?

We won’t go into the technical details of how the system communicates at each level throughout the voice picking order fulfillment process, but we’ll explain the main components involved with a FastFetch voice directed picking warehouse system.
Step 1: Add the voice directed picking software to your existing WMS or host computer
Step 2: Add voice directed hardware.  With FastFetch a headset is not used, instead a Tablet PC directs pickers where to go.
Step 3: Get your order pickers acquainted with the new picking system!  It will be their new best friend!

What is the best pick to light order fulfillment technology on the market?

3 in 1 fastfetch order fulfillment systems, pick to light, pick-to-light, pick-by-light, voice directed picking, bar code scanning
While, we would like to simply say that FastFetch order fulfillment systems is the best voice directed picking system on the market, we’d like to explain why we think it is so.  FastFetch is a 3-in-1 directed picking technology that combines voice directed picking, pick to light, and bar code scan picking.  In side by side comparisons, it is obvious that:
  • FastFetch is 2 to 3 times faster than other voice directed picking technology
  • FastFetch batches orders to reduce pick times (whereas typical voice directed picking doesn’t)
  • FastFetch downloads “next best order” to replace offloaded order (whereas typical voice directed picking doesn’t)
  • FastFetch constantly is optimizing picks to reduce travel distance and increase picking productivity (whereas typical voice directed picking doesn’t)
If you are interested in learning more about FastFetch, please give me a call or send me an email.  I'd be happy to help.

Sincerely,

Nikki Ong
Nikki@fastfetchusa.com
www.fastfetchusa.com
(714) 496-4499

Friday, April 12, 2013

Wednesday, March 13, 2013

Comparison of Order Fulfillment Technologies - Pick to Light, Voice Picking, Put to Cart & FastFetch

How do these different order fulfillment systems compare? 

How does FastFetch order fulfillment systems differ from pick-to-light, pick-by-light, voice directed picking, put to cart and other warehouse order fulfillment technologies? Side by side comparison shows that FastFetch order fulfillment systems is faster, more accurate, more reliable and has a lower cost of ownership than other order picking/ warehouse fulfillment systems. See the comparison for yourself:  


Order Picking Systems Comparison

Features
Productivity Features
FastFetch
Pick-to-Light
Put-to-Cart
Voice
Can train pickers new to the technology in about 10 minutes
Optimizes batching of orders to reduce picking time
Offers "bucket brigade" methodology for dynamic pick zone assignment with picker accountability

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Directs early offloading of completed orders (e.g. onto a conveyor) at strategic points in the picking path
Requests download of next "best" order to replace offloaded order, based on the fastest order completino time
Directs pickers to fill multiple (batch) orders on a cart with one trip through the picking area
Accuracy Features
FastFetch
Pick-to-Light
Put-to-Cart
Voice
Near perfect accuracy

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Can force retrieval of correct lot (or serial) numner or capture lot (or serial) number during picking

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Picks muliple units of measure and confirms accuracy
Flexibility Features
FastFetch
Pick-to-Light
Put-to-Cart
Voice
Can be configured for multiple modes of operation: pick-from-bay (standard logistics), put-to-bay (Put-to-light or recerse logistics), pick-then-distribute (2-phase logistics), pick-then-repick (2-phase logistics with dynamic slotting) and conventional Pick-to-Light (pick to box on conveyor)
Cluster pick/put for 1-to-many operation
Cluster pick/put for many-to-1 operation
Reliability Features
FastFetch
Pick-to-Light
Put-to-Cart
Voice
Uses "buttonless" proximity switches to confirm picks instead of mechanical push buttons or voice confirmation
Senses equipment problems and automatically changes to a backup method, e.g. barcode scanning
Does not require cutting or otherwise altering raceway (channel) covers when adding, removing or relocating lights
Expands system without degradation in performance (scalable)
Cost Effectiveness Features
FastFetch
Pick-to-Light
Put-to-Cart
Voice
Uses separate picking technologies that math the needs of high and low-velocity items, reducing total system cost
Does not require a costly, central control computer
Comparison to Voice Picking Features
FastFetch
Pick-to-Light
Put-to-Cart
Voice
uses a speaker or headset to give voice commands telling pickers what pick slot and what quanitiy to pick
Does not require "training" the system to recognize each picker's voice for each word in the user's language
Does not have problems with speech recognition due to noise or changes in the picker's voice
Technology Features
FastFetch
Pick-to-Light
Put-to-Cart
Voice
Combines voice, light-directed, and wireless bar code scanning technologies
Controls all picking and putting with a standard Windows-based tablet PC
Does not require a hadrwired link with a control computer
Does not require an active RF link to a control computer
Uses infrared transmissions from a Tablet PC to change firmware in light modules and controllers/transceivers without opening these components
Recognizes when a target picking location is reached and says "STOP" to alert the picker
Senses when other pickers are in a bay and automatically "skips" the bay and returns later for picking
Includes a real-time, web based Performance Reporting System to monitor productivity/status of pickers, orders, departments or products

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Legend:

Does Well: Does Poorly: Can't Do: Possibly?: ?

For more information about FastFetch, please go to www.fastfetchusa.com or email us at Nikki@fastfetchusa.com